Household appliance glass production line application solution
Household appliance glass production line application solution

Flat glass industry

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Customer products
Home appliance color glass (max 800mm*1200mm, min 300mm*300mm, thickness 3 ~ 8mm) , the glass is commonly used for refrigerator panel glass, air conditioning panel glass, etc.
Customer products
Home appliance color glass (max 800mm*1200mm, min 300mm*300mm, thickness 3 ~ 8mm) , the glass is commonly used for refrigerator panel glass, air conditioning panel glass, etc.
Machine operation environment
Operating environment of equipment: partition walls shall be properly handled in the overall workshop to isolate multiple tunnel furnaces as a whole. The silk screen printing workshop is recommended to be a 10000 level dust-free purification workshop with constant temperature (20-28 ℃) and humidity (40-60%). The personnel should wear a dust-free anti-static suit, and the air in the workshop is positive pressure; It is suggested that the tunnel furnace workshop should do a good job in waste discharge, and the air in the workshop is negative pressure.
Production line specification
Machine features
It is used for household appliance glass printing, connection drying, automatic sheet feeding, automatic fine positioning, automatic printing and processing, and automatic sheet output.
Production line specification
The intelligent factory of the five color glass printing production line is composed of seven areas and 42 processes according to the front section: feeding - cleaning; Printing section 5: conveying - Printing - film arrangement - drying - water cooling - conveying - film storage; Rear segment; Laminating - blanking is divided into seven areas.
Process introduction
Home appliance glass color crystal (logo/ window - wiredrawing / varnish / finish - primer - primer) printing process: film feeding - fine positioning - shuttle transportation - Printing - glass unloading.
Structure process
6 sets of automatic screen printing machines; 6 tunnel drying furnaces; 1 glass washer; 6 water coolers; 6 steering conveyors; 2 belt conveyors; 6 tablet setters; 4 sets of fast and slow conveyors; 4 film storage machines; 1 set of conveyor; 1 film covering machine. This production line realizes the printing processing and automatic production monitoring of the whole process of glass from the blank on-line, processing, quality control and finished product off-line.
Manual or automatic loading glass
Automatic loading section:
Automatic feeding machine or manual horizontal loading of glass:
Washing
Glass washing area:
Glass surface clean
Direction change conveying
Direction change conveyor area:
Single glass input becomes 90 degree right angle output, so that the conveying direction of the product becomes short edge leading.
Fast/slow speed conveying
Belt conveyor area:
Quickly extend the distance between the previiousglass from the next glass
Production line advantages

The application planning and design of the whole production line are integrated, and the five color production line of household appliance glass covers an area of 1426m ², The production line equipment realizes nine functions of automatic feeding, cleaning, conveying, printing, drying, water cooling, film storage, film coating and blanking. It has a high degree of automation, reduces labor costs and effectively improves production efficiency. Simplify manual operation and improve production efficiency and quality. The whole line realizes man-machine interaction and effectively ensures the product excellence rate. This production line realizes the printing processing and automatic production monitoring of the whole process of glass from the blank on-line, processing, quality control and finished product off-line. Industry initiative and leading consciousness.

Efficient production and processing
Significantly improve the glass printing speed, product flow speed and matching efficiency of each module of the product, so as to greatly improve the production efficiency
Effective cost control
Compared with traditional glass screen printing factories, the number of workers is less, the yield of product capacity is increased, and the operation cost is greatly reduced
Stable improvement of quality
The glass moves automatically in the printing production line, without stain and damage caused by personnel contact. At the same time, intelligent software is used to automatically select and adjust the best production process, so as to realize high-quality and high-efficiency continuous batch production
Product printing control
The continuous operation can combine glass printing products of similar specifications in different orders according to the optimal effect to achieve the best quality and efficiency
人员安全保障
自动化加工印刷模式不仅很大程度的减少作业人员与玻璃的接触,降低了员工受伤概率,而且避免了人工带来的各种误判、误操作。
MACHINE PARAMTER
Max glass size(LxW)
1200x800mm
Min glass size (LxW)
300x300mm
Max frame size(LxW)
1900x1200mm
Glass thickness
3-8mm
Control mode
PLC+Touch screen
Machine size
TBA
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